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Broccoli Board

License Status MCU PCB Firmware Wireless

A fully wireless 75% mechanical keyboard built from scratch custom PCB, per-key RGB, BLE 5.0, hot-swap switches, and a 3D printed case. Every component chosen, every trace routed by hand.


What is it?

Broccoli Board is a custom 84-key 75% keyboard I designed completely from scratch. The PCB is designed in KiCad, the case in Fusion 360, and the firmware runs on ZMK. It's fully wireless over BLE 5.0 via the nice!nano V2, has per-key RGB LEDs reverse-mounted on the back of the PCB, and uses Kailh hot-swap sockets so I can swap switches without touching a soldering iron.

Why i built it?

I didn't want to spend $200+ on a keyboard that still isn't fully mine. So I built one my own that belong to me.


Zine

Zine


Gallery

CAD & Assembly

PCB

---

Features

  • 84 keys, 75% layout
  • Wireless BLE 5.0 via nice!nano V2 (nRF52840)
  • Per-key SK6812 Mini-E RGB reverse mount on B.Cu
  • Kailh hot-swap sockets no soldering to swap switches
  • Rotary encoder with push switch (EC11)
  • USB-C wired + wireless dual mode
  • 3.7V LiPo 2000mAh with MCP73831 charger IC
  • 74AHCT125 level shifter for LED data
  • USBLC6-2SC6 ESD protection on USB lines
  • ZMK firmware
  • 2-layer PCB, KiCad 10, JLCPCB fabrication
  • Custom 3D printed case tray, plate, and bezel

Hardware Specs

Component Details
MCU nice!nano V2 (nRF52840), socketed
Layout 75%, 84 keys
Switches Gateron Blue × 84, 5-pin PCB mount
Hotswap Kailh CPG151101S11 × 84
LEDs SK6812 Mini-E × 84, reverse mount
Encoder EC11 rotary encoder with push switch
Wireless Bluetooth 5.0 BLE
Firmware ZMK
Battery 3.7V LiPo 2000mAh (804050), JST PH2
Charger IC MCP73831, 500mA
Regulator ME6211 3.3V LDO
Level shifter 74AHCT125
ESD protection USBLC6-2SC6
USB connector GCT USB4105, 16-pin USB-C
PCB 2-layer, JLCPCB, KiCad 10
Case SLA resin 3D print, Fusion 360
Matrix 9 rows × 10 columns, col2row

How to Build

Order the PCB

  1. Go to JLCPCB
  2. Upload pcb/gerbers.zip
  3. 2-layer, FR-4, 1.6mm, HASL or ENIG
  4. Minimum order 5 boards

Flash the Firmware

  1. Fork the ZMK firmware repo
  2. Edit keymap at boards/shields/broccoli_board/broccoli_board.keymap
  3. Push GitHub Actions builds automatically
  4. Download .uf2 from Actions artifacts
  5. Double-tap reset on nice!nano to enter bootloader
  6. Drag .uf2 onto the USB drive that appears

note: The frimware isn't completely, i will complete it once this gets approved.

Assembly Notes

  • Solder LEDs on B.Cu reverse mount facing down
  • Solder hotswap sockets on F.Cu
  • Solder the nice!nano v2
  • Battery connects via JST PH2 to J2

BOM

💰 Estimated total: ~$174 USD — can drop to $120–$140 buying locally.

Component Spec Qty Price Notes Link
Microcontroller (MCU) nice!nano V2 nRF52840 ×1 $7.00 Clone — cheaper, slightly less reliable Buy
74AHCT125 Level Shifter TSSOP-14 ×1 $2.52 Pack of 10 — LED data 3.3V→5V Buy
MCP73831 LiPo Charger SOT-23-5 ×1 $2.50 Pack of 10 — LiPo charging IC Buy
ME6211 3.3V LDO ME6211C33 SOT-23-5 ×1 $2.20 Pack of 10 — 3.3V regulator Buy
USBLC6-2SC6 ESD Protection SOT-23-6 ×1 $1.50 Pack of 10 — USB ESD protection Buy
Gateron Blue Switch G Pro Blue 5-pin ×84 $24.00 Pack of 100 — 5-pin PCB mount Buy
Kailh Hotswap Socket MX compatible ×84 $7.00 Pack of 100 Buy
EC11 Rotary Encoder 20mm with push switch ×1 $2.00 Pack of 5 Buy
Reset Button SMD tactile 3×4mm ×1 $1.50 Pack of 30 Buy
SK6812 Mini-E RGB LED Reverse mount ×84 $13.50 Pack of 100 — buy 100, need 84 + spares Buy
1N4148W Matrix Diode SOD-123 ×84 $1.50 Pack of 100 — buy 100, need 84 + spares Buy
Resistor 10K 0603 ×10 $1.20 Pack of 300 Buy
Resistor 5.1K 0603 ×5 $1.30 Pack of 300 Buy
Resistor 330Ω 0603 ×1 $2.00 Pack of 500 Buy
Capacitor 100nF 0805 ×100 $2.00 Pack of 200 Buy
Capacitor 10µF 0805 ×1 $2.20 Pack of 200 Buy
USB-C Receptacle 16P GCT USB4105 SMD ×1 $4.50 Pack of 5 Buy
JST PH2 2-pin PH2.0 2-pin connector ×1 $2.00 Pack of 2 Buy
Polyfuse 500mA Resettable fuse 1206 ×1 $1.70 Pack of 10 Buy
LiPo 3.7V 2000mAh 804050, JST PH ×1 $9.40 Price for 2 Buy
Keycap Set PBT 75% MX compatible ×75 $22.50 100+ keycaps included Buy
Rotary Knob Aluminum 6mm D shaft 20mm ×1 $2.00 2 pieces Buy
PCB Fabrication 2-layer, FR-4, 1.6mm, HASL ×5 boards $22.20 Minimum 5 pieces JLCPCB
3D Print — Tray SLA resin ×1 $25.30 Local 3D printer recommended JLC3DP
3D Print — Top Plate SLA resin ×1 $8.30 Local 3D printer recommended JLC3DP
3D Print — Top Cover SLA resin ×1 $2.65 Local 3D printer recommended JLC3DP
M3 Screws M3 × 8mm countersunk ×10 $1.00 Pack of 50 Buy
M3 Standoffs M3 × 4mm ×10 $1.00 Pack of 50 Buy

Schematics note

Schematics is reviewed my multiple people in fallout + AI. there was problem init that i fixed, and now it LGTM repo is surface checked by riitam

Credits

Made by Nabeel Ahmed (18) × Hashir (17) — Punjab, Pakistan 🇵🇰 BWP


License

MIT

About

A fully custom 100% mechanical keyboard with a custom black PCB, hot-swap clicky switches, and full RGB where every internal component is hand soldered and nothing is by assemble.

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