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bcm2711: don't wipe the firmware kernel when removing one of several kernels - #10783

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fix-rpi-firmware-kernel-resync
Sep 22, 2026
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igorpecovnik merged 2 commits into
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fix-rpi-firmware-kernel-resync

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@igorpecovnik igorpecovnik commented Sep 21, 2026

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Problem

On Raspberry Pi, /boot/firmware (the vfat partition the GPU firmware reads; config.txt has kernel=vmlinuz) is populated by two /etc/kernel hooks generated in bcm2711.conf. The postrm hook zzz-remove-old-files did an unconditional:

rm /boot/firmware/vmlinuz
rm /boot/firmware/*.dtb
rm -r /boot/firmware/overlays

Those files are shared — not tied to the kernel being removed. So installing a second kernel and then removing the first wipes the kernel the surviving one needs, leaving /boot/firmware with only initrd.img and no kernel/dtb → the Pi won't boot.

Reproduced by an autotests kernel-branch switch (install edge, then purge current): current's purge deleted the edge kernel/dtbs/overlays from /boot/firmware and bricked the board — even though the edge kernel was fully intact on the ext4 /boot. (Confirmed on the pulled SD card: /boot/firmware had initrd.img but no vmlinuz/*.dtb/overlays.)

Fix

  • postrm (zzz-remove-old-files): instead of deleting, re-sync /boot/firmware from the newest kernel image still installed under /boot (ignoring the one being removed); only clear the firmware when no kernel remains.
  • postinst (zzz-copy-new-files): copy the versioned image of the kernel being installed (/boot/vmlinuz-$abi) rather than /boot/Image. This hook runs via run-parts before the kernel postinst relinks /boot/Image, so /boot/Image can still point at an older kernel when more than one is installed.

Install/remove order no longer matters: switching branches and pruning the old one always leaves /boot/firmware reflecting an installed, bootable kernel.

Testing

Extracted both generated hooks and exercised them against a fake tree (bash -n clean on both):

  • A install edge while /boot/Image → current ⇒ firmware = edge
  • B purge edge while current remains ⇒ firmware re-synced to current
  • C purge the last kernel ⇒ firmware cleared

Related

Same "don't destroy the boot state of the surviving kernel" theme as build#10766 / build#10775 / configng#1025, but specific to the RPi vfat firmware partition. Unrelated to DKMS.

Signed-off-by: Igor Pecovnik igor@armbian.com

Summary by CodeRabbit

  • Bug Fixes
    • Kernel installation now stages firmware from the matching versioned kernel image and reports an error when it is unavailable.
    • Device tree files and overlays are refreshed atomically during kernel updates, preventing stale or incomplete files.
    • Removing a kernel now preserves boot files for the active kernel, falling back to the newest remaining kernel when needed.
    • Firmware files are cleared only when no other kernel remains installed.

…kernels

On RPi /boot/firmware (the vfat partition read by config.txt: kernel=vmlinuz)
is populated by two /etc/kernel hooks. The postrm hook zzz-remove-old-files
did an unconditional:

	rm /boot/firmware/vmlinuz
	rm /boot/firmware/*.dtb
	rm -r /boot/firmware/overlays

Those files are SHARED: they are not tied to the kernel being removed. So
installing a second kernel and then removing the first wipes the kernel the
surviving one needs, leaving the firmware partition with only initrd.img and
no kernel/dtb -> the Pi will not boot. Reproduced by an autotests kernel-branch
switch (install edge, then purge current): the current purge deleted the edge
kernel/dtbs from /boot/firmware and bricked the board, even though the edge
kernel was intact on the ext4 /boot.

Fix the removal hook to RE-SYNC the firmware from the newest kernel image still
installed under /boot (ignoring the one being removed), and only clear the
firmware when no kernel remains. Also fix the copy hook (zzz-copy-new-files) to
install the versioned image of the kernel being installed (/boot/vmlinuz-$abi)
rather than /boot/Image: that hook runs via run-parts before the kernel postinst
relinks /boot/Image, so /boot/Image can still point at an older kernel when more
than one is installed.

Now install/remove order no longer matters: switching branches and pruning the
old one always leaves /boot/firmware reflecting an installed, bootable kernel.

Verified by extracting both generated hooks and exercising: (A) install edge
while /boot/Image points at current -> firmware = edge; (B) purge edge while
current remains -> firmware re-synced to current; (C) purge the last kernel ->
firmware cleared.

Signed-off-by: Igor Pecovnik <igor@armbian.com>
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📒 Files selected for processing (1)
  • config/sources/families/bcm2711.conf
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📝 Walkthrough

Walkthrough

The BCM2711 hooks now synchronize firmware from versioned kernel images. Installation fails when the expected image is absent. Removal prefers the active kernel and uses atomic overlay replacement.

Changes

BCM2711 kernel synchronization

Layer / File(s) Summary
Post-install kernel synchronization
config/sources/families/bcm2711.conf
The hook requires /boot/vmlinuz-${abi}, creates the target directory, copies kernel and dtb files, and replaces overlays through a temporary directory.
Post-removal kernel synchronization
config/sources/families/bcm2711.conf
The hook prefers the kernel targeted by /boot/Image, falls back to the newest remaining kernel when needed, re-syncs its files, and clears shared files only when no kernel remains.

Priority: ⬇️ Low

Estimated code review effort: 2 (Simple) | ~10 minutes

Change: Bug fix

🚥 Pre-merge checks | ✅ 5
✅ Passed checks (5 passed)
Check name Status Explanation
Docstring Coverage ✅ Passed No functions found in the changed files to evaluate docstring coverage. Skipping docstring coverage check. Docstring coverage is scoped to functions touched by this diff. Analyzed 0 functions across 0…
Linked Issues check ✅ Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title clearly describes the main change: preserving the firmware kernel when removing one of multiple installed kernels.
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@github-actions github-actions Bot added 11 Milestone: Fourth quarter release size/medium PR with more then 50 and less then 250 lines Needs review Seeking for review Hardware Hardware related like kernel, U-Boot, ... labels Sep 21, 2026

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Actionable comments posted: 2


  • 🪄 Fix CodeRabbit comments on this PR
🤖 Prompt to fix review comments
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only still-valid issues, skip the rest with a brief reason, keep changes
minimal, and validate.

Inline comments:
In `@config/sources/families/bcm2711.conf`:
- Around line 128-129: Remove the /boot/Image fallback from the kernel staging
branch; when /boot/vmlinuz-${abi} is absent, the existing error path must fail
the hook instead of copying an older kernel. Update the conditional around the
vmlinuz staging logic while preserving the matching-kernel copy behavior.
- Around line 153-179: In the newest-kernel branch, update the post-removal hook
to delete existing `${target}/*.dtb` files before copying DTBs from
`/usr/lib/linux-image-${newest}/broadcom`. Keep the existing copy behavior and
cleanup for the no-kernel branch unchanged.

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Plan: Advanced

Run ID: 1b2e8857-cae4-493a-aa3b-d92c09f349b4

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Reviewing files that changed from the base of the PR and between 998cebd and 625792e.

📒 Files selected for processing (1)
  • config/sources/families/bcm2711.conf

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Comment thread config/sources/families/bcm2711.conf Outdated
Comment thread config/sources/families/bcm2711.conf Outdated
@github-actions github-actions Bot added the Work in progress Unfinished / work in progress label Sep 21, 2026
…ay swap

Review of the initial fix raised valid points; harden both hooks:

* postrm: sync the firmware to the ACTIVE kernel (whatever /boot/Image points
  at) instead of "newest remaining", so removing an unrelated old kernel (apt
  autoremove) can no longer silently switch which kernel the Pi boots. Only when
  the active kernel itself was the one removed (/boot/Image now dangling) do we
  fall back to the newest kernel still installed; clear the firmware when none
  remain.

* Both hooks: refresh overlays atomically (stage overlays.tmp with `cp -rT`,
  then swap) so a failed copy under set -e aborts before the good overlays are
  removed, and there is no overlays/overlays nesting on re-run. Drop the
  `2>/dev/null || true` from the postrm copies so a real failure surfaces, like
  the postinst path already does.

* postinst: require /boot/vmlinuz-$abi (error out if missing) instead of falling
  back to /boot/Image, which run-parts may see pointing at an older kernel --
  the exact staleness this fix set out to avoid.

Verified by extracting both generated hooks (bash -n clean) and exercising:
install-edge (Image->current) -> firmware edge; purge current (edge active) ->
edge; autoremove an old current while running current with edge also installed
-> firmware STAYS on the running current; purge the active kernel -> falls back
to newest remaining; purge last kernel -> firmware cleared; repeated install ->
no overlays nesting.

Signed-off-by: Igor Pecovnik <igor@armbian.com>
@github-actions github-actions Bot removed the Work in progress Unfinished / work in progress label Sep 21, 2026
@igorpecovnik

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Validated end-to-end in CI on real hardware ✅

The autotests board pipeline exercised the exact current ↔ edge kernel-branch switching (install new branch → purge old branch → reboot) on a real Raspberry Pi (rpi4b, bcm2711) with the fixed BSP hooks (armbian-bsp-cli-rpi4b-current trunk.55) active — the scenario that previously wiped /boot/firmware and bricked the board.

Run autotests #35619198145 — overall: pass. Per-branch results (each branch actually booted, confirmed by store-versions):

stage kernel-switch reboot store-versions kernel
current pass pass 6.18.52-current-bcm2711
edge pass pass 7.2.6-edge-bcm2711
return → current pass pass

Before this fix, the edge stage ran on the stale kernel (firmware wiped, board unbootable/mis-kernel'd); now each branch boots correctly and /boot/firmware survives every purge.

This complements the manual hardware checks on the same class of board: install current → purge edge kept firmware=current; switch to edge → purge current kept firmware=edge (byte-identical); reboot booted edge.

@igorpecovnik igorpecovnik added Ready to merge Reviewed, tested and ready for merge and removed Needs review Seeking for review labels Sep 21, 2026
@igorpecovnik
igorpecovnik merged commit a088412 into main Sep 22, 2026
13 checks passed
@igorpecovnik
igorpecovnik deleted the fix-rpi-firmware-kernel-resync branch September 22, 2026 07:35
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