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2009 Honda Civic SI Coupe — My Build Log

Chassis: FG2 (8th Gen Coupe)
Engine: K20Z3 — 2.0L i-VTEC, 197 HP / 139 lb-ft (stock)
Transmission: 6-Speed Manual
Color: Blue
Mileage: ~170,000 miles

A documentation-first build log for my 2009 Civic SI. Every modification gets its own folder with research notes, part numbers, real prices paid, and install references. It's also a planning tool — a chronological mod order, a 170k-mile maintenance plan, and a small Python script that compiles the whole thing into printable PDFs. Cars are a hobby I picked up in mid-2025, so this repo doubles as my way of learning the platform and keeping myself honest about scope and budget.


What I'm Going For

Daily-drivable with a sport mode toggle. Quiet when I need it, loud when I want it. I'm building a full bolt-on NA K20Z3 targeting 220-240 WHP on pump gas, 230-250 WHP on E85 — headers, intake manifold, throttle body, exhaust, pulleys, flex fuel, and a Hondata tune to tie it all together. I'm doing a valved 3" exhaust with a QTP cutout so I can switch between a quiet daily tune and an aggressive straight-piped sport tune. Flex fuel with real-time ethanol content sensing lets me run pump gas or E85 seamlessly. And eventually, I'm putting a LattePanda mini PC in the car for permanent Hondata management and exhaust valve control.


Modification Status

Installed

# Mod Part Actual Cost Status
1 Clutch & Flywheel Exedy Stage 1 Organic (08806) + Exedy Lightweight Flywheel (HF02) $960.43* Installed
2 Cold Air Intake K&N Typhoon 69-1014TS $504.17 Installed
3 Short Shifter + Bushings Acuity 3-Way Adjustable + Trans-Side Bushings $622.20 Installed
4 Tires Continental ExtremeContact DWS06 Plus 215/45ZR17 91W XL $715.00 Installed

*$960.43 includes clutch, flywheel, and strut bar bundled together (incl. tax/shipping)

Purchased — Awaiting Install

# Mod Part Actual Cost Status Notes
5 Engine Mounts Hybrid Racing 70A $657.15 Awaiting install
6 Brakes Hawk HPS Pads + R1 Concepts Slotted Rotors $532.14 Awaiting install Full 4-corner upgrade
7 Strut Bar Megan Racing Race Spec Front Upper (Polished) (in #1) Blocked Clearance issue — need to diagnose
8 Hondata FlashPro Hondata FlashPro $859.59 Awaiting first flash ECU tuning, datalogging, gauges

Total spent to date: $4,850.68 (all prices include tax, shipping, and insurance)

Planned — Not Yet Purchased

# Mod Details Notes
9 Valved Exhaust DIY 3" QTP cutout bypass (keep OEM mufflers) 3" dump, step-down to 2.5" for muffled path
10 Headers Skunk2 Alpha 4-2-1 (412-05-1930) + Berk HFC Best available, stepped primaries, 10-18 WHP
11 Intake Manifold Skunk2 Ultra Street + bored stock TB (66mm) Larger plenum, shorter runners, DBW compatible
12 Pulleys & Harmonic Balancer ATI Super Damper + NST accessory pulleys Proper damping + reduced parasitic loss
13 Flex Fuel & Fuel System Flex fuel sensor + ID725 injectors + Acuity rail + DW300C pump E85 capable, 5-15 WHP on NA over pump gas
14 Clutch Hydraulics Hybrid Racing HYB-CMC-01-20 complete kit 170k-mile reliability upgrade, improved pedal feel
15 Suspension BC Racing BR coilovers + full bushing refresh + sway bars + camber kit Complete suspension overhaul — coilovers, bushings, geometry correction
-- In-Car PC LattePanda 3 Delta permanent install Controls FlashPro + exhaust valve

How This Repo Is Organized

Each mod has its own folder with:

  • overview.md — What the mod is, why I chose it, part numbers
  • install-guide.md — Step-by-step install instructions (where applicable)
  • brainstorm.md — My research, alternatives I considered, pros/cons
  • purchasing.md — Parts list with part numbers and prices

Special Folders


Documentation PDFs

The whole build log compiles into two printable PDFs so I have everything in one place at the garage:

Both are generated by generate-pdf.py, a self-contained Python script that reads the repo's markdown files and renders them — headings, tables with multi-line cell wrapping, bullet/numbered lists, and code blocks — into the PDFs above. It's the first real coding I've done on this project, and it's still rough around the edges. Coding is self-taught for me, so the script is deliberately dependency-light.

pip install fpdf2
python generate-pdf.py

Re-run it whenever the markdown changes to refresh both PDFs.


Quick Reference

Spec Value
Engine Code K20Z3
ECU Code PRB (Keihin)
Displacement 1998cc (2.0L)
Bore x Stroke 86mm x 86mm
Compression 11.0:1
Stock HP / TQ 197 HP @ 7800 RPM / 139 lb-ft @ 6200 RPM
Redline 8000 RPM (fuel cut at 8200 RPM)
Transmission 6-speed manual, 4.764:1 final drive, helical LSD
Stock Exhaust Diameter 2.36" (60mm) from cat back
Fuel Premium 91+ octane required
OBD2 Port Under dash, left of steering column
Interior Fuse Box Driver side lower dash, behind removable panel
Fuse Type (Interior) Mini blade

See docs/vehicle-specs.md for the complete stock specification reference.


Project Reference

See CLAUDE.md for the consolidated project context — full vehicle details, modification state, conventions, and build goals in one place.


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2009 Honda Civic SI Coupe (FG2/K20Z3) — Build log, mod documentation, and project planning

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